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Using Virtuoso SG500 / SG1000 printers

virtuoso
Initial actions
  1. Unpack and assembly the printer. See the video guide
    • Do not turn on the printer until instructed so.
    • Do not plug the printer to the PC until such message apears during installation of the driver.
    • Plugging the printer to the PC before being instructed so may cause communication malfunction between the software and the printer.
  2. Download and install Virtuoso Print Manager
  3. Setup the design software – skip this part if you plan to use CreativeStudio Designer, unless you plan to use both working methods.
  4. If you plan to use CreativeStudio™ perform the following:
    • Install and setup Google Chrome browser. If you already are using Chrome check if it is up to date.
    • Check the speed of your internet connection to ensure if the following requirement are met:
      • download: 5 Mb/s (minimum) / 10+ Mb/s (recommended)
      • upload: 2 Mb/s (minimum) / 5+ Mb/s (recommended)
    • Launch CreativeStudio™
consumables

Sawgrass Virtuoso SG1000

Sawgrass Virtuoso SG500

Sublimation inks SubliJet-UHD

Standard Single-Use Cartridges C, M, Y, K (31 ml)

CYAN MAGENTA YELLOW BLACK

Standard Single-Use Cartridges C, M, Y, K (31 ml)

CYAN MAGENTA YELLOW BLACK

Extended Single-Use Cartridges C, M, Y, K (70 ml)

CYAN MAGENTA YELLOW BLACK

Sublimation paper TexPrint-R

A3 A4 10x24 A4 10x24

Cotton Decorating Solution ChromaBlast-UHD

Standard Single-Use Cartridges C, M, Y (29 ml) / K (42 ml)

CMYK MAGENTA YELLOW BLACK

Paper ChromaBlast

A3 A4 A4
operating costs

According to the research carried out by the manufacturer, the costs of printing with SubliJet-UHD ink are as follows:

SG500 SG1000
the cost of purchasing a single color 50 € / netto 75 € / netto
the first filling of the printer 4 x 11 ml 4 x 11 ml
average daily ink consumption for head cleaning 1) 0,03 € / netto 0,03 € / netto
average ink consumption with 100% print coverage per 1 m2 5 ml 5 ml
average ink cost per mug at 100% coverage 0,13 € / netto 0,08 € / netto
average ink cost per mug at 50% coverage 0,06 € / netto 0,04 € / netto
average ink cost per mug at 30% coverage 0,04 €/ netto 0,03 € zł / netto
average cost of ink per sheet for 100% printing A4 - 0,40 € / netto A3 - 0,52 € / netto
  • 1) - assuming the printer is turned on and not used for 45 days.

The tests were conducted under the following conditions:

  • software version: SPM v8.1
  • print speed: High Quality
  • quality: photographic
  • paper: TruePix Classic
  • profile: metal
  • test file: print area 27,15 x 20,64 cm ↓
wydruk

Mug printing area:

100% 50% 30%
troubleshooting
Print streaking
the correct printout

the correct printout

invalid printout

invalid printout

Streaking may be visible already on a transfer paper or on a printed gadget, e.g. on a mouse pad or a t-shirt. To eliminate this issue do the following:

  1. Perform nozzle test and clean the printing head if necessary.
  2. Check if the high quality of print is set.
  3. Perform adjustment of paper feed and alignment of the printing head.
  4. Check by colour management tool if all colours are printed properly, if not perform cleaning of the printing head.
  5. If the problem is not solved contact Sawgrass tech support for help.
Curved, warped prints

If the prints are curved / warped the below listed actions may solve the problem:

  1. Check if the cover at the back of the printer is properly closed.
  2. Sawgrass Wirtuoso
  3. Both locks should be fastened.
  4. Sawgrass Wirtuoso
  5. Make sure that the paper in main tray is inserted properly. Paper should be pushed in as far as possible and locked with the green guide. There must be no free space between the paper edge and the guide.
  6. Sawgrass Wirtuoso
  7. The problem may occur when using hand cut paper or paper of questionable quality. For Virtuoso printers we recommend TexPrint-R paper.
  8. If the problem is not solved contact Sawgrass tech support for help.
Faded colours
  1. Check if you use sublimation paper and if the paper is recommended for Sawgrass Virtuoso printers.
  2. Make sure that you print on the correct side of the paper. In case of TexPrint-R paper the print should be made on its white side.
  3. Check if the material is suitable for sublimation printing / is coated with polymer/. When printing on t-shirts, they must be made of artificial fabric /e.g. polyester/ or contain minimum 50% artificial fibres /e.g. CottonTouch t-shirts/.
  4. Make sure that you use correct printing parameters: temperature, time and pressure suitable for sublimation printing.
  5. If the problem is not solved contact Sawgrass tech support for help.
Black colour appear brown of the printed gadget

Brown colour instead of black may appear when heating time on a press is extended or heating is done in extensive temperature. This phenomenon is commonly called as „overheating”. The best way to avoid it is to follow the recommended heating time and temperature. If the problem still occurs you need to try to gradually lower the temperature or time on a press according to your own experience.

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